For quite some time, a lot of manufacturing companies have bought their raw materials in liquid form. This is usually the case since it is much easier to handle liquid materials. However, there are a lot of benefits of sourcing raw materials which are in powder form when compared to liquid raw materials. One advantage is that one is able to save a lot on shipping costs. This is what High efficiency powder induction entails.
The savings are even bigger if the raw materials are sourced in very large quantities. However, sourcing powders can be a big inconvenience if one does not have an efficient in-house system for converting the solid into liquid form. Converting powders into liquids is supposed to be a very simple process that involves pouring the solid into the liquid and then mixing them into a liquid.
In reality, the process is more complicated than that. The process of mixing can cause a lot of problems in the work environment. First, there is generation of huge amounts of dust during the mixing process. Pouring powders into liquids generates a lot of dust. The dust can spread around the workplace, resulting in respiratory issues among workers.
Also, if the dust gets into the circuit board of machines, the machines might fail. Dust settles on surfaces making the work area untidy. In addition, there is risk of an explosion occurring if the materials being handled are explosive. This kind of mixing results in the accumulation of agglomerates and lumps on the walls of mixing equipment. This normally leads to a lot of wastage of the product.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
To avoid all these negative effects, many companies invest in high efficiency systems that help in mixing powders in enclosed environment. An efficient system uses a transport and dispersing system (TDS) that inducts powders directly into the liquid without the formation of dust. Powders are transported directly from the bags they are supplied in directly into the liquid. This eliminates the use of knives and similar tools. It also eliminates the formation of lumps on the walls of the equipment.
TDS systems create a vacuum in the container where powders need to be poured. The vacuum sucks powders from bags directly into the container, without creation of dust. Bags are emptied completely too. These systems also make it possible to remove the exact amount of powder required from the bag. For instance, if only half a bag of the material is required, the TDS system is able to measure and suck the exact amount of material.
The rest of the content remains in the bag to be used later. Harmful materials can be handled efficiently using these induction systems. Examples of harmful materials that need careful handling include silica, black carbon, Diatomaceous earth, and pigments among many others.
The savings are even bigger if the raw materials are sourced in very large quantities. However, sourcing powders can be a big inconvenience if one does not have an efficient in-house system for converting the solid into liquid form. Converting powders into liquids is supposed to be a very simple process that involves pouring the solid into the liquid and then mixing them into a liquid.
In reality, the process is more complicated than that. The process of mixing can cause a lot of problems in the work environment. First, there is generation of huge amounts of dust during the mixing process. Pouring powders into liquids generates a lot of dust. The dust can spread around the workplace, resulting in respiratory issues among workers.
Also, if the dust gets into the circuit board of machines, the machines might fail. Dust settles on surfaces making the work area untidy. In addition, there is risk of an explosion occurring if the materials being handled are explosive. This kind of mixing results in the accumulation of agglomerates and lumps on the walls of mixing equipment. This normally leads to a lot of wastage of the product.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
To avoid all these negative effects, many companies invest in high efficiency systems that help in mixing powders in enclosed environment. An efficient system uses a transport and dispersing system (TDS) that inducts powders directly into the liquid without the formation of dust. Powders are transported directly from the bags they are supplied in directly into the liquid. This eliminates the use of knives and similar tools. It also eliminates the formation of lumps on the walls of the equipment.
TDS systems create a vacuum in the container where powders need to be poured. The vacuum sucks powders from bags directly into the container, without creation of dust. Bags are emptied completely too. These systems also make it possible to remove the exact amount of powder required from the bag. For instance, if only half a bag of the material is required, the TDS system is able to measure and suck the exact amount of material.
The rest of the content remains in the bag to be used later. Harmful materials can be handled efficiently using these induction systems. Examples of harmful materials that need careful handling include silica, black carbon, Diatomaceous earth, and pigments among many others.
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